Gea-bock HG8 Bedienungsanleitung

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09790-11.2014-DGbFEIRu
engineering for a better world GEA Refrigeration Technologies
GEA Bock Compressor HG8
Assembly instructions
HG8/2470-4 HG8/2470-4 S HGX8/2470-4 HGX8/2470-4 S
HG8/2830-4 HG8/2830-4 S HGX8/2830-4 HGX8/2830-4 S
HG8/3220-4 HG8/3220-4 S HGX8/3220-4 HGX8/3220-4 S
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - Assembly instructions

D GB F E I Ru109790-11.2014-DGbFEIRuengineering for a better world GEA Refrigeration TechnologiesGEA Bock Compressor HG8Assembly instructionsHG8/2470

Seite 2 - About these instructions

10 D GB F E I Ru09790-11.2014-DGbFEIRuFig. 13 Installationofpipevibrationmufersisrecommended!4| Compressor assembly Setuponanevensurface

Seite 3 - Page

D GB F E I Ru1109790-11.2014-DGbFEIRu4.3 Pipe connections4| Compressor assemblyATTENTION Damage possible.Superheating can damage the valve. Remove

Seite 4 -

12 D GB F E I Ru09790-11.2014-DGbFEIRu4| Compressor assemblyRigid fixed pointAs short as possible4.5 Laying suction and pressure linesA rule of thumb

Seite 5

D GB F E I Ru1309790-11.2014-DGbFEIRu4| Compressor assemblyFig. 16Fig. 17Valve spindle sealReleaseTightenPipe connectionPipe connection4.7 Operating

Seite 6 - 2

14 D GB F E I Ru09790-11.2014-DGbFEIRu5| Electrical connection 5.1 Information for contactor and motor contactor selectionAllprotectionequipment,

Seite 7 - HGX8/3220-4

D GB F E I Ru1509790-11.2014-DGbFEIRu5| Electrical connection 5.2 Standard motor, design for direct or partial winding startThe motor is wired for

Seite 8 - 3

16 D GB F E I Ru09790-11.2014-DGbFEIRu5.3 Basic circuit diagram for part winding start with standart motorFig. 2015-16 Connections for PTC sensor (M

Seite 9 - R404A/R507

D GB F E I Ru1709790-11.2014-DGbFEIRuΟnderung0Datum NameDatumBearb.Gepr.Norm120.02.2009Kelich10.02.2012Urspr.2Ers. f.3Ers. d.4PW MP105 6 7BOCK COMPRE

Seite 10 - 4

18 D GB F E I Ru09790-11.2014-DGbFEIRu5.4 Special motor: design for direct or star-delta startAmechanicalunloadedstartwithbypasssolenoidvalve

Seite 11

D GB F E I Ru1909790-11.2014-DGbFEIRuIn the factory the motor is wired for direct starting at high voltage. The brides are to be removed for star del

Seite 12

2 D GB F E I Ru09790-11.2014-DGbFEIRuAbout these instructionsRead these instructions before assembly and before using the compressor. This will avoid

Seite 13

20 D GB F E I Ru09790-11.2014-DGbFEIRu5.5 Circuit diagram for star-delta start 230 V ∆ / 400 V YFig. 2115-16 Connections for PTC sensor (MP10)R1

Seite 14 - 5

D GB F E I Ru2109790-11.2014-DGbFEIRuΟnderung20DatumNameDatumBearb.Gepr.Norm120.02.2009Kelich10.02.2012Urspr.2Ers. f.3Ers. d.4PW MP105 6 7BOCK COMPRE

Seite 15

22 D GB F E I Ru09790-11.2014-DGbFEIRu5| Electrical connection Temperature monitoring connections: Motor winding: Terminals 1 - 2 Thermal prote

Seite 16 - Compressor terminal box

D GB F E I Ru2309790-11.2014-DGbFEIRu5| Electrical connection The compressor and the trigger unit MP10 are operational when the H3 LED (green) lig

Seite 17 - Anschlußkasten Verdichter

24 D GB F E I Ru09790-11.2014-DGbFEIRu5| Electrical connection 5.9 Oil sump heater (accessories)Anschlussschema für ÖlsumpfheizungConnection diagr

Seite 18

D GB F E I Ru2509790-11.2014-DGbFEIRu6| Commissioning6.1 Preparations for start-up6.4 Evacuation First evacuate the system and then include the com

Seite 19

26 D GB F E I Ru09790-11.2014-DGbFEIRu6| Commissioning Make sure that the suction and pressure line shut-off valves are open. Withthecompressorsw

Seite 20

D GB F E I Ru2709790-11.2014-DGbFEIRu6| Commissioning6.8 Connection of oil level regulatorOil level regulation systems have proven themselves with p

Seite 21

28 D GB F E I Ru09790-11.2014-DGbFEIRu7.2 Work to be carried out7| MaintenanceIn order to guarantee optimum operational reliability and service life

Seite 22

D GB F E I Ru2909790-11.2014-DGbFEIRu7| Maintenance7.5 DecommissioningClose the shut-off valves on the compressor. Drain the refrigerant (it must not

Seite 23

D GB F E I Ru309790-11.2014-DGbFEIRuContents Page 1 Safety 4 1.1 Identicationofsafetyinstructions  1.2 Qualicationsre

Seite 24

30 D GB F E I Ru09790-11.2014-DGbFEIRuA start unloader is necessary for Y/Δ start (special motor). • Fit the non-return valve in the discharge pipe

Seite 25 - 6

D GB F E I Ru3109790-11.2014-DGbFEIRu8.4 Capacity controller (Item No. 08821)8| AccessoriesThe standart compressor ist prepared for being equippe

Seite 26

32 D GB F E I Ru09790-11.2014-DGbFEIRu9| Technical data until A018Tolerance (± 10%) relative to the mean value of the voltage range.Othervoltagesand

Seite 27

D GB F E I Ru3309790-11.2014-DGbFEIRu9| Technical data from A047Tolerance (± 10%) relative to the mean value of the voltage range.Othervoltagesand

Seite 28 - 7

34 D GB F E I Ru09790-11.2014-DGbFEIRu10| Dimensions and connectionsSuction connection on the side left or right 90°Fig. 326923174112524x13,5 430ca.65

Seite 29

D GB F E I Ru3509790-11.2014-DGbFEIRuSVDVSuction lineDischarge line see technicla data, Chapter 9AConnection suction side, not lock

Seite 30 - 8

36 D GB F E I Ru09790-11.2014-DGbFEIRu11| Declaration of conformity and installationDECLARATION OF CONFORMITY CE 03for using the compressors within th

Seite 31

D GB F E I Ru3709790-11.2014-DGbFEIRu12| ServiceDear customer,GEA Bock compressors are top-quality, reliable and service-friendly quality pr

Seite 32 - 9

38 D GB F E I Ru09790-11.2014-DGbFEIRu09790-11.2014-DGbFEIRu © GEA Group AG. All rights reserved.We live our values.Excellence • Passion • Integrity

Seite 33 - 9

4 D GB F E I Ru09790-11.2014-DGbFEIRu1| Safety1.2 QualicationsrequiredofpersonnelDANGER Indicates a dangerous situation which, if not avoided, wi

Seite 34 - 1.0850-14405.0 0s

D GB F E I Ru509790-11.2014-DGbFEIRu1| Safety1.4 Intended use1.3 General safety instructionsWARNING Risk of accidents. Refrigerating compressors ar

Seite 35 - 09790-11.2014-DGbFEIRu

6 D GB F E I Ru09790-11.2014-DGbFEIRu2| Product description• Semi-hermetic eight-cylinder reciprocating compressor with suction-gas cooled drive moto

Seite 36

D GB F E I Ru709790-11.2014-DGbFEIRu2| Product description/HG 83220-4XFig. 22.2 Name plate (example)2.3 Type key (example)¹) HG - Hermetic Gas-coo

Seite 37 - 12

8 D GB F E I Ru09790-11.2014-DGbFEIRu3| Areas of application Thecompressorsarelledatthefactorywiththefollowingoiltype: - for R134a, R

Seite 38 - We live our values

D GB F E I Ru909790-11.2014-DGbFEIRuR134aR407CR404A/R507R22Fig. 4Fig. 5Fig. 6Fig. 7HGX8/2830-4max. evaporating temperaturet0 = 0 °CHGX8/2470-4 - HGX8

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